C7.1 Industrial Engine Housing (Front) - Remove - Heavy Duty Housing (Front) Caterpillar


Housing (Front) - Remove - Heavy Duty Housing (Front)
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1.1. Removal Procedure

Removal Procedure

Start By:

  1. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.

  2. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" for the correct procedure.

  3. Remove the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove" for the correct procedure.

  4. If the engine has an accessory drive, remove the accessory drive. Refer to Disassembly and Assembly, "Accessory Drive - Remove and Install" for the correct procedure.

  5. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove" for the correct procedure.

  6. Remove the timing gears. Refer to Disassembly and Assembly, "Gear Group (Front) - Remove and Install" for the correct procedure.

  7. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g02198874

  1. Cut cable strap (2) from wiring harness assembly.

  2. Remove bolts (3) that secure bypass tube (1) to front housing (4).

  3. Remove bypass tube (1) from the cylinder head. Remove O-ring (5) and O-ring (6) from bypass tube (1).


    Illustration 2g02201095

  4. Remove bolts (8), bolts (9) and bolts (10) from front housing (4).

    Note: The bolts are three different lengths. Note the positions of the bolts of different length.

  5. Remove front housing (4) from the cylinder block.

  6. Remove gasket (11).

  7. If necessary, follow Step 7.a through Step 7.b in order to remove bearing (7) from housing (3).

    1. Place housing (4) onto a suitable support.

    2. Use a suitable tool in order to press bearing (7) out of housing (4).


    Illustration 3g02201096

  8. Remove thrust washer (11) from the cylinder block.

Information System:

C7.1 Industrial Engine Housing (Front) - Install
C7.1 Industrial Engine Housing (Front) - Install - Heavy Duty Housing (Front)
C7.1 Industrial Engine Glow Plugs - Remove and Install
C7.1 Industrial Engine Gear Group (Front) - Remove and Install
C7.1 Industrial Engine Gear Group (Front) - Remove and Install - Heavy Duty Gear Group (Front)
C7.1 Industrial Engine Fuel Pump (ARD) - Remove and Install
C7.1 Industrial Engine Fuel Manifold (Rail) - Remove and Install
C7.1 Industrial Engine Fuel Injection Pump Gear - Remove
C7.1 Industrial Engine Fuel Injection Pump Gear - Install
C7.1 Industrial Engine Fuel Injection Pump - Remove
C7.1 Industrial Engine Fuel Injection Pump - Install
C7.1 Industrial Engine Fuel Injection Lines - Remove
C7.1 Industrial Engine Housing (Front) - Remove
C7.1 Industrial Engine Idler Gear - Install
C7.1 Industrial Engine Idler Gear - Remove
C7.1 Industrial Engine Idler Pulley - Remove and Install - Flat Idler Pulley
C7.1 Industrial Engine Idler Pulley - Remove and Install - Grooved Idler Pulley
C7.1 Engines for Caterpillar Built Machines Ignition Coil (ARD) - Remove and Install - Clean Emissions Module
C7.1 Industrial Engine Inlet Air Control - Install - NRS Inlet Air Mixer
C7.1 Industrial Engine Inlet Air Control - Remove - NRS Inlet Air Mixer
C7.1 Industrial Engine Inlet and Exhaust Valve Springs - Remove and Install
C7.1 Industrial Engine Inlet and Exhaust Valves - Remove and Install
C7.1 Industrial Engine Inlet Manifold Temperature Sensor - Remove and Install
C7.1 Industrial Engine Lifter Group - Remove and Install - Hydraulic Lifter Group