C7.1 Industrial Engine Piston Cooling Jets - Remove and Install Caterpillar


Piston Cooling Jets - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
A(1)  9U-6198  Crankshaft Turning Tool 
A(2)  9U-7336  Housing 
5P-7305 Engine Turning Tool 
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.

Start By:

  1. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the correct procedure.

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access to the piston cooling jet.


    Illustration 1g02011713

  2. Remove bolt (1) and piston cooling jet (2) from the cylinder block. Remove O-ring seal (3) (not shown).

  3. Repeat Step 1 through Step 2 in order to remove the remaining piston cooling jets.

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
A(1)  9U-6198  Crankshaft Turning Tool 
A(2)  9U-7336  Housing 
5P-7305 Engine Turning Tool 
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 2g02011713

  1. Clean the piston cooling jets and inspect the piston cooling jets for damage. Ensure that the valve is free to move within each piston cooling jet. Replace any damaged piston cooling jets. The procedure for checking that the alignment of the piston cooling jets is described in Specifications, "Piston Cooling Jet Alignment" for more information.

  2. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to access the mounting flange for the piston cooling jet.

  3. Install a new O-ring seal (3) (not shown) onto piston cooling jet (2).

  4. Install piston cooling jet (2) into the oil passage in the cylinder block.

    Note: Ensure that the piston cooling jet is correctly installed into the oil passage in the cylinder block before tightening the bolt.

  5. Install bolt (1). Tighten the bolt to a torque of 9 N·m (80 lb in).

  6. Repeat Step 2 through Step 4 in order to install the remaining piston cooling jets.

End By:

  1. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the correct procedure.

Information System:

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C7.1 Industrial Engine Inlet and Exhaust Valves - Remove and Install
C7.1 Industrial Engine Inlet and Exhaust Valve Springs - Remove and Install
C7.1 Industrial Engine Inlet Air Control - Remove - NRS Inlet Air Mixer
C7.1 Industrial Engine Inlet Air Control - Install - NRS Inlet Air Mixer
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C7.1 Industrial Engine Idler Pulley - Remove and Install - Grooved Idler Pulley
C7.1 Industrial Engine Idler Pulley - Remove and Install - Flat Idler Pulley
C7.1 Industrial Engine Idler Gear - Remove
C7.1 Industrial Engine Idler Gear - Install
C7.1 Industrial Engine Housing (Front) - Remove
C7.1 Industrial Engine Pistons and Connecting Rods - Assemble
C7.1 Industrial Engine Pistons and Connecting Rods - Disassemble
C7.1 Industrial Engine Pistons and Connecting Rods - Install
C7.1 Industrial Engine Pistons and Connecting Rods - Remove
C7.1 Industrial Engine Pressure Sensor (Cooled Exhaust Gas) - Remove and Install - Differential Pressure Sensor
C7.1 Industrial Engine Rear Power Take-Off (RPTO) - Install
C7.1 Industrial Engine Rear Power Take-Off (RPTO) - Remove
C7.1 Industrial Engine Refrigerant Compressor - Remove and Install
C7.1 Industrial Engine Relay (ARD Nozzle Heater) - Remove and Install - Clean Emissions Module
C7.1 Industrial Engine Rocker Shaft - Assemble
C7.1 Industrial Engine Rocker Shaft - Disassemble
C7.1 Industrial Engine Rocker Shaft and Pushrod - Install