C9.3 Engines for Caterpillar Built Machines Unit Injector Sleeve - Install Caterpillar


Unit Injector Sleeve - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-0510  Driver Gp 
4C-5552  Large Bore Brush 
Loctite 620 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Thoroughly clean the bores for the unit injectors with Tooling (F).


    Illustration 1g06115139

  2. Apply clean engine oil to O-ring seals (2). Install O-ring seals (2) on unit injector sleeve (1).

  3. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve (1) at Area (G).

  4. Position unit injector sleeve (1) in the cylinder head. Use a hammer and Tooling (E) in order to install unit injector sleeve (1) in the cylinder head.

    Note: Allow Tooling (G) to cure for 2 hours at 21 °C (70 °F) before filling the engine with fuel or coolant. Longer curing time is required for lower temperatures.

  5. Fill the cooling system with coolant to the correct level. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".

End By:

  1. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".

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