303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems Blade Cylinder - Remove and Install Caterpillar


Blade Cylinder - Remove and Install
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1.1. Removal Procedure
2.1. Disassembly and Assembly Information
3.1. Installation Procedure

Removal Procedure

Start By:

  1. Release the hydraulic system pressure. Refer to, "System Pressure - Release".

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep contaminants from entering the system.




    Illustration 1g01226701

  1. Remove bolts (1) and cover (2) .



    Illustration 2g01226702

  1. Disconnect hose assemblies (3) and (4) .



    Illustration 3g01226705

  1. Attach a suitable lifting device to blade cylinder (7). The weight of blade cylinder (7) is approximately 34 kg (75 lb). Remove bolt (6) and pin assembly (5). Remove bolt (9) and pin assembly (8). Remove blade cylinder (7) .

Disassembly and Assembly Information

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     7M-7456     Bearing Mount Compound     1    
B     5P-2145     Bearing Puller Adapter     1    
9U-6833 Nut     1    
4C-9633 Puller Stud     1    
3S-6224 Electric Hydraulic Pump Gp     1    
6V-3160 Double Acting Cylinder     1    
C     -     Loctite 609     -    

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------

Note: Tooling (B) is used for the removal of the bearings that are located at the rod end and the head end of the blade cylinder.




Illustration 4g01219813

(1) Lubricate the threads with clean grease. Tighten the Locknut to the following torque. ... 1520 ± 70 N·m (1120 ± 50 lb ft)

(2) Lubricate the threads with clean grease. Tighten the Head to the following torque. ... 550 ± 60 N·m (405 ± 45 lb ft)

(3) Lubricate the sealing lip slightly with the lubricant that is being sealed.

(4) Apply Tooling (C) to the groove prior to assembly.

Installation Procedure




    Illustration 5g01226705

  1. Attach a suitable lifting device to blade cylinder (7). The weight of blade cylinder (7) is approximately 34 kg (75 lb). Install blade cylinder (7). Install pin assembly (5) and bolt (6). Install pin assembly (8) and bolt (9) .



    Illustration 6g01226702

  1. Connect hose assemblies (3) and (4) .



    Illustration 7g01226701

  1. Install cover (2) and bolts (1) .

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