A Procedure to Install Quick Coupler Hydraulic Line Mounting Brackets on Certain 307E2 Mini Hydraulic Excavators is Now Available {6502} Caterpillar


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A Procedure to Install Quick Coupler Hydraulic Line Mounting Brackets on Certain 307E2 Mini Hydraulic Excavators is Now Available {6502} [M0067496]
IMPLEMENTS
STICK GP
A Procedure to Install Quick Coupler Hydraulic Line Mounting Brackets on Certain 307E2 Mini Hydraulic Excavators is Now Available {6502}
Mini Hydraulic Excavator
307E2 (S/N: KC91-UP)

Description Of Change: A procedure to install quick coupler hydraulic line mounting brackets on certain 307E2 Mini Hydraulic Excavators is now available. The procedure below shows the parts required and the procedure for attaching quick coupler hydraulic line mounting brackets.

Adaptable To: The procedure to install quick coupler hydraulic line mounting brackets is effective with and adaptable to the machines listed in Table 1.

Table 1
Procedure to Install Quick Coupler Hydraulic Line Mounting Brackets 
Sales Model  Effective with S/N  Adaptable to S/N 
307E2  S/N:KC9189-UP  S/N:KC91-188 

Required Parts

Table 2
Required Parts 
Qty  Part Number  Part Name 
323-6610  Plate 
388-7426  Plate 
50 mL (1.7 oz)    Loctite 9460 Hysol Epoxy Structural Adhesive or equivalent 

Installation Procedure



Illustration 1g06028265
Positioning the bucket linkage for welding
(1) Bucket Linkage
(2) Stick Assembly

  1. Remove bucket and position the linkage so that is arranged furthest away from the stick assembly. Lower the stick assembly onto a wooden block at a comfortable height for welding. Refer to KENR9862 for system pressure release procedure. Turn off the engine and battery isolator switch.


    Illustration 2g06028438
    Location for quick coupler hydraulic line mounting brackets
    (3) 323-6610 Plate
    (4) 388-7426 Plate
    (A) 61 mm (2.40 inch)
    (B) 62.5 mm (2.46 inch)
    (C) 200 mm (7.87 inch)
    (D) 570 mm (22.44 inch)

  2. Mark locations for plates (3) and (4) on the stick assembly according to the dimensions in Illustration 2.


    Illustration 3g06028464
    Illustration of plate weld location, dimension, and weld type
    (3) 323-6610 Plate
    (4) 388-7426 Plate
    (E) 20 mm (0.79 inch)
    (W1) 5 mm (0.20 inch) fillet weld

  3. Remove the paint on the stick assembly and plate (3) and (4) edges where welding is required. Weld plates (3) and (4) to stick assembly as shown in Illustrations 2 and 3.


    Illustration 4g06028474
    Illustration of finished installation of quick coupler hydraulic line mounting brackets
    (3) 323-6610 Plate
    (4) 388-7426 Plate
    (5) Loctite 9460 Hysol Epoxy Structural Adhesive or equivalent

  4. After the weld has cooled, apply epoxy (5) on plates (3) and (4) as shown in Illustration 4. Touch up paint after epoxy dries.

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