2001/11/19 Prerequisites for Flashing Software into Machine Electronic Control Modules {7620} Caterpillar


Prerequisites for Flashing Software into Machine Electronic Control Modules {7620}
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2001/11/19 [SEPD0605]
ELECTRICAL AND STARTING SYSTEM
CONTROL GP-UNPROGRAMMED
2001/11/19 Prerequisites for Flashing Software into Machine Electronic Control Modules {7620}
Asphalt Paver:
8-16B (S/N: BLK1-UP)
AP1055B (S/N: AGB1-UP)
BG-210B (S/N: 9XJ1-UP)
Cold Planer:
PM-465 (S/N: 5ZS1-UP)
Landfill Compactor:
826G (S/N: 7LN1-UP)
836G (S/N: 7MZ1-UP)
Soil Compactor:
825G (S/N: 6RN1-UP)
Excavator:
5110B (S/N: AAA1-UP)
5130 (S/N: 5ZL1-UP)
5130B (S/N: 4CS1-UP)
5230 (S/N: 7LL1-UP)
5230B (S/N: 4HZ1-UP)
Integrated Toolcarrier:
IT62G (S/N: AKP1-UP; 6PS1-UP)
Motor Grader:
120H (S/N: 4MK404-UP; 5FM800-UP; 6NM1-UP; 6TM366-UP; 2AN104-UP; 6YN1-UP; 9FN471-UP; 9YR270-UP)
12H (S/N: 4XM1396-UP; 5ZM298-UP; 8MN460-UP; 2LR1-UP; 2WR642-UP; 4ER500-UP; 2GS360-UP)
135H (S/N: BDJ1-UP; 3YK267-UP; 8WN290-UP)
140H (S/N: 2ZK2392-UP; 5HM1150-UP; 8JM280-UP; 8KM1-UP; 9TN300-UP; 9ZN205-UP; 3AS400-UP)
143H (S/N: 1AL408-UP)
160H (S/N: 9EJ510-UP; 2FM400-UP; 3GM80-UP; 6WM1-UP; 9JM350-UP; 2HS350-UP)
163H (S/N: 5AK156-UP)
24H (S/N: 7KK1-UP)
Off-Highway Truck/Tractor:
769D (S/N: 5SS1-UP)
773D (S/N: 7CS1-UP)
777 (S/N: 84A1-UP)
777D (S/N: AGC1-UP; AGY1-UP)
784C (S/N: 2PZ1-UP)
785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)
789C (S/N: 2BW1-UP)
793C (S/N: ATY1-UP; 4GZ1-UP)
797 (S/N: 5YW1-UP)
Quarry Truck:
771D (S/N: 6YS1-UP)
775D (S/N: 8AS1-UP)
Pipelayer:
572R (S/N: AAC1-UP; 2HZ1-UP)
Road Reclaimer/Soil Stabilizer:
RM350B (S/N: 7FS1-UP)
Track-Type Loader:
963C (S/N: 2DS1-UP)
973C (S/N: 3RZ1-UP)
Track-Type Tractor:
D10R (S/N: 3KR1-UP)
D11N (S/N: 4HK1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D5M (S/N: 6GN1-UP; 3CR1-UP; 7LR1-UP; 5ES1-UP; 6AS1-UP)
D6M (S/N: 3WN1-UP; 4JN1-UP; 5NR1-UP; 6LR1-UP; 4HS1-UP)
D6R (S/N: 2HM1-UP; 4FM1-UP; 8TM1-UP; 9BM1-UP; 2YN1-UP; 3ZN1-UP; 4HN1-UP; 4MN1-UP; 5LN1-UP; 6JN1-UP; 7KN1-UP; 8LN1-UP; 8XN1-UP; 9MN1-UP; 9PN1-UP; DMP1-UP; 4JR1-UP; 4TR1-UP; 4WR1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6MR1-UP; 7AR1-UP; 7DR1-UP; 7GR1-UP; 9ZS1-UP; 1RW1-UP)
D7RSeries II (S/N: AEC1-UP; AFG1-UP; ABJ1-UP; AGN1-UP; ACS1-UP; ADW1-UP)
D7R (S/N: 9HM1-UP; 2EN1-UP; 3DN1-UP; 2HR1-UP; 3ZR1-UP; 4SR1-UP; 5MR1-UP; 6ER1-UP; CBZ1-UP; 5KZ1-UP)
D8RSeries II (S/N: AKA1-UP; 6YZ1-UP)
Wheel Dozer:
824G (S/N: 4SN1-UP)
834G (S/N: 6GZ1-UP)
854G (S/N: AMP1-UP; 1JW1-UP)
Wheel Loader:
950G (S/N: 2JS1-UP; 4BS1-UP; 6NS1-UP; 3JW1-UP; 5FW1-UP; 5MW1-UP; 8JW1-UP)
962G (S/N: BDP1-UP; 3BS1-UP; 5AS1-UP; 5RS1-UP; 4PW1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP)
966G (S/N: AAH1-UP; HDH1-UP; 3ZS1-UP; 9RS1-UP; 3PW1-UP; 3SW1-UP; 8XW1-UP)
972G (S/N: 7LS1-UP; 8TS1-UP; AAW1-UP; 1EW1-UP; 4WW1-UP; 6AW1-UP; 9GW1-UP)
980G (S/N: 9CM1-UP; 2KR1-UP; 2SR1-UP)
988G (S/N: 2TW1-UP)
992G (S/N: 7HR1-UP; ADZ1-UP)
994 (S/N: 9YF1-UP)
994D (S/N: 3TZ1-UP)
Wheel Skidder:
525B (S/N: 3KZ1-UP)
535B (S/N: AAE1-UP)
545 (S/N: 2FZ1-UP)
Service Magazine SEPD0617, 18 February 2002, "Prerequisites for Flashing Software into Machine Electronic Control Modules {7620}". This article contains incorrect effectivity. See the article that follows.


Illustration 1g00279578

Machine Electronic Control Module

(1) Connector J1

(2) Connector J2

Table 1
Machine Electronic Control Modules    
Part Number     Part Name    
172-9387     Unprogrammed Electronic Control Module    
172-9389     Unprogrammed Electronic Control Module    
172-9391     Unprogrammed Electronic Control Module    

WinFlash is used to load a new flash software file into the machine electronic control modules (ECM) that are listed in Table 1. Certain conditions must be met before one of the ECM's listed in Table 1 will accept this new flash software file:

  • The keyswitch must be ON for all applications.

  • The engine must be OFF for all applications.

Table 2 shows a product-family breakdown of additional conditions which must be met before a machine ECM will accept the new flash software file.

Table 2
Prerequisites for Flashing Software into Machine ECMs (by Product Family)    
Product Family     Control/Control System     Condition Which Must Be Met    
Medium Wheel Loader
Large Wheel Loader
Integrated Toolcarrier    
Implement Control     The implement lockout switch must be in the LOCKED position    
Medium Wheel Loader
Large Wheel Loader
Integrated Toolcarrier
Wheel Skidder    
Power Train Control     The transmission shifter must be in the NEUTRAL position    
Medium Track-Type Tractor
Large Track-Type Tractor
Pipelayer    
Power Train Control     The parking brake must be ON    
Excavator     Machine Control     The pilot hydraulic system must be DISENGAGED    
Motor Grader     Transmission Control     The transmission shifter must be in PARK    
Off-Highway Truck/Tractor     Automatic Retarder Control (ARC)     There must be NO GROUND SPEED (1)    
Off-Highway Truck/Tractor     Traction Control System (TCS)     There must be NO GROUND SPEED    
Off-Highway Truck/Tractor     Transmission Control and Integrated Brake Control (IBC)     There must be NO GROUND SPEED (2)    
Track-Type Loaders     Hystat Control     The Speed/Direction Lever must be in PARK    
( 1 ) This only applies when updating software. A new ECM cannot be flashed with premium ARC software unless equivalent premium software is installed.
( 2 ) This only applies when updating software. A new ECM cannot be flashed with premium IBC software unless equivalent premium software is installed.

Information System:

C-9 Engine for the 330C Excavator and for the 330C Mobile Hydraulic Power Unit Sensors and Electrical Connectors
325C Excavator Machine System Specifications Stick - R3.2C
305 CR Mini Hydraulic Excavator Hydraulic System Oil - Change
312C and 312C L Excavator Cooling System Hoses - Inspect
312C and 312C L Excavator Capacities (Refill)
325C Excavator Machine System Specifications Stick - R2.65C
5230B Excavator Machine Systems Piston Motor (Air Conditioner) - Remove and Install
325C LCR Excavator Machine System Specifications Stick - R3.0C
305 CR Mini Hydraulic Excavator Hydraulic System Oil Level - Check
3524B Engines for Off-Highway Trucks E272 Inlet Air Restriction Warning
315C Excavator Hydraulic System Relief Valve (Main) - Test and Adjust
3512B Petroleum Engines with the ADEM 2 Electronic Control Module E173 High Exhaust Temperature Warning
CS56B, CP56B, CS66B, CS68B and CP68B Vibratory Soil Compactors Machine Systems Vibratory Support - Disassemble
5230B Excavator Machine Systems Control Valve (Rear) - Disassemble
312C and 312C L Excavator Blade Control
5230 Excavator Hydraulic System Relief Valve (Pilot) - Test and Adjust
303.5 Mini Hydraulic Excavator Work Tool Control
303.5 Mini Hydraulic Excavator Work Tool Flow Control
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks Event Codes
3126B Engine for Caterpillar Built Machines Throttle Lock Lamp Circuit - Test
345B, 345B Series II and W345B Series II Excavators Engine and Pump Control Hydraulic Oil Filter Indicator Is Abnormal - Troubleshoot
305 CR Mini Hydraulic Excavator Track Adjustment - Inspect
304.5 Mini Hydraulic Excavator Maintenance Interval Schedule
303C CR, 303.5C CR, 304C CR and 305C CR Mini Hydraulic Excavators Track Adjustment - Adjust